Modular Cooling Packs
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Contact Engineering TeamIntegrated cooling modules combining radiator, charge air cooler, and oil coolers into optimized, space-efficient assemblies ready for installation.
Key Features
Overview
XinSheng Modular Cooling Packs provide complete, integrated thermal management solutions that combine multiple heat exchangers into a single, optimized assembly. Our cooling packs simplify installation, ensure balanced system performance, and reduce total cost of ownership.
Integrated Components
A typical cooling pack may include:
- Engine Radiator - Primary engine coolant cooling
- Charge Air Cooler (CAC) - Turbocharged air cooling
- Oil Cooler(s) - Engine, hydraulic, and/or transmission oil
- Fuel Cooler - Fuel temperature management
- Fan Shroud & Mounting - Optimized airflow ducting
- Brackets & Hardware - Ready for vehicle installation
System Engineering
Airflow Optimization
Our engineers design cooling pack layouts to:
- Maximize airflow through all cores
- Minimize recirculation and hot spots
- Balance pressure drop across components
- Account for real-world installation constraints
Thermal Balancing
We ensure each component receives adequate airflow:
- CFD simulation of pack airflow
- Component sizing for system duty
- Operating point optimization
- Validated thermal performance
Benefits
| Advantage | Value |
|---|---|
| Single Supplier | Simplified procurement and quality |
| Validated Performance | System-level testing included |
| Reduced Assembly | Less on-line installation time |
| Optimized Packaging | Minimum envelope, maximum performance |
| Technical Support | One point of contact for thermal system |
Quality & Testing
Cooling packs undergo comprehensive validation:
- Complete thermal performance testing
- Vibration and durability testing
- Leak testing of all components
- Dimensional verification
- Full PPAP documentation available
Technical Specifications
| Core Type | Bar & Plate / Tube & Fin |
| Material | Aluminum Alloys |
| Max Pressure | Up to 30 bar (customizable) |
| Temp Range | -40°C to +200°C |
| Testing | 100% Leak Tested |
Custom specifications available upon request. Contact our engineering team for detailed technical data.
Typical Applications
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