XS Cooler - Xinsheng Heat Exchanger

Manufacturing Process

Production Excellence

Advanced Manufacturing Capabilities

Our 40,000+ square meters of manufacturing facilities house complete production capabilities for aluminum heat exchangers, from raw material processing through final assembly and testing. Our vertically integrated approach ensures quality control at every step.

Core Manufacturing Processes

Brazing Technology

Vacuum Brazing
  • • Flux-free joining process
  • • Clean, corrosion-resistant joints
  • • Ideal for oil coolers and high-pressure applications
CAB Brazing (Controlled Atmosphere)
  • • High-volume production capability
  • • Consistent joint quality
  • • Suitable for radiators and CACs

Fin Manufacturing

  • • High-speed fin forming lines
  • • Custom fin geometries (louvered, offset, plain)
  • • Precision tooling for consistent fin quality
  • • Multiple fin heights and pitches

Tube Processing

  • • Flat tube and round tube processing
  • • Internal turbulator insertion
  • • Tube forming and bending
  • • Multi-port extrusion capabilities

Assembly & Welding

  • • Robotic welding stations
  • • Manual precision welding
  • • Fixture-based assembly
  • • Integrated cooling pack assembly

Cleaning & Finishing

  • • Multi-stage cleaning processes
  • • Oil flushing for oil coolers
  • • Surface treatment options
  • • Protective coatings where specified

Production Testing

Every unit undergoes rigorous testing before shipment:

100%
Leak Testing
100%
Pressure Testing
100%
Visual Inspection
100%
Dimensional Check

Facility Tours

We welcome customers to tour our manufacturing facilities and see our capabilities firsthand.

Schedule a Visit

Production Capacity

  • Annual Capacity 250,000+ units
  • Production Area 40,000+ m²
  • Production Staff 300+
  • Brazing Furnaces Multiple

Production Contact

Discuss production capacity and scheduling.

xs@cooler-xs.com