XS Cooler - Xinsheng Heat Exchanger

Battery Cold Plates

Electrification & New Energy
Battery Cold Plates
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Aluminum liquid cold plates for battery thermal management in electric and hybrid vehicles, energy storage systems, and electrified equipment.

Key Features

01
Precision aluminum construction
02
Optimized internal channel design
03
Uniform temperature distribution
04
Low thermal resistance
05
Lightweight and compact

Overview

XinSheng Battery Cold Plates are precision-engineered thermal management components designed to maintain optimal battery cell temperatures in electric and hybrid applications. Uniform temperature control is critical for battery performance, longevity, and safety.

Technology

Liquid Cold Plate Design

Our cold plates use internal liquid channels to:

  • Remove heat generated during battery charge/discharge
  • Maintain uniform temperature across cell modules
  • Enable rapid cooling during fast charging
  • Provide heating capability for cold-weather operation

Manufacturing Excellence

  • Vacuum brazing for hermetic sealing
  • Precision machining for flatness requirements
  • High-strength aluminum alloys
  • 100% leak testing of every unit

Design Optimization

Thermal Uniformity

  • CFD-optimized internal channel geometry
  • Balanced flow distribution
  • Minimized temperature gradients across cells
  • Tailored for specific battery module architectures

Structural Integration

  • Designed for battery module assembly
  • Mounting provisions for cells
  • Electrical isolation considerations
  • Weight optimization

Technical Specifications

ParameterRange
Cooling CapacityApplication-specific
Operating PressureUp to 5 bar
Temperature Range-40°C to +80°C
Flatness Tolerance<0.5mm standard
Leak Rate<1×10⁻⁶ mbar·L/s

Application Engineering

Our team supports electrification projects with:

  • Thermal simulation and analysis
  • Custom channel design
  • Prototype rapid development
  • Production process validation
  • Quality documentation (PPAP)

Technical Specifications

Core Type Bar & Plate / Tube & Fin
Material Aluminum Alloys
Max Pressure Up to 30 bar (customizable)
Temp Range -40°C to +200°C
Testing 100% Leak Tested

Custom specifications available upon request. Contact our engineering team for detailed technical data.

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