XS Cooler - Xinsheng Heat Exchanger

Battery Cold Plates

Battery Cold Plates
Electrification & New Energy

产品概述

Aluminum liquid cold plates for battery thermal management in electric and hybrid vehicles, energy storage systems, and electrified equipment.

Overview

XinSheng Battery Cold Plates are precision-engineered thermal management components designed to maintain optimal battery cell temperatures in electric and hybrid applications. Uniform temperature control is critical for battery performance, longevity, and safety.

Technology

Liquid Cold Plate Design

Our cold plates use internal liquid channels to:

  • Remove heat generated during battery charge/discharge
  • Maintain uniform temperature across cell modules
  • Enable rapid cooling during fast charging
  • Provide heating capability for cold-weather operation

Manufacturing Excellence

  • Vacuum brazing for hermetic sealing
  • Precision machining for flatness requirements
  • High-strength aluminum alloys
  • 100% leak testing of every unit

Design Optimization

Thermal Uniformity

  • CFD-optimized internal channel geometry
  • Balanced flow distribution
  • Minimized temperature gradients across cells
  • Tailored for specific battery module architectures

Structural Integration

  • Designed for battery module assembly
  • Mounting provisions for cells
  • Electrical isolation considerations
  • Weight optimization

Technical Specifications

ParameterRange
Cooling CapacityApplication-specific
Operating PressureUp to 5 bar
Temperature Range-40°C to +80°C
Flatness Tolerance<0.5mm standard
Leak Rate<1×10⁻⁶ mbar·L/s

Application Engineering

Our team supports electrification projects with:

  • Thermal simulation and analysis
  • Custom channel design
  • Prototype rapid development
  • Production process validation
  • Quality documentation (PPAP)

主要特点

Precision aluminum construction
Optimized internal channel design
Uniform temperature distribution
Low thermal resistance
Lightweight and compact

典型应用

Electric vehicle battery packs
Hybrid equipment batteries
Energy storage systems (ESS)
Electric construction machinery
Electrified agricultural equipment

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